wiki/ TheoryOfOperation

Theory of operation


Theory of Operation:

The gaseous oxygen/paraffin hybrid is fairly simple. The control of the static firing sequence will be done with a laptop computer running a small script that will communicate out a serial port to a ‘Flextek’ I/O board. This board is capable of data collection through several 10-bit A/D channels and the board is also capable of triggering single events through several digital output channels.

At T-2 seconds the control board will signal the igniter to start. This signal will switch an IPS5451 intelligent power switch, which will dump a larger voltage and current to the igniter from a 12v battery.

Immediately after igniter start the control board will signal the actuator solenoid IPS5451 switch. The MOSFET switch will channel power from the 12v battery to the actuator solenoid, the actuator solenoid will in turn switch on the 80psi gaseous nitrogen source to the pneumatic actuator. The pneumatic actuator turns a stainless steel ball valve, which will turn on the gaseous oxygen source to the motor.

The gaseous oxygen flow, once started, will travel from the ball valve through the metering orifice. This is a small flat plate style orifice that will regulate the flow through it to the exact volume needed to react with the paraffin for optimal combustion. Once the oxygen flows through the metering orifice it will go through check valve that will protect the oxygen plumbing system in the event of an over-pressurization situation in the combustion chamber.

The gaseous oxygen will then be injected into the combustion chamber through a brass injector/diffuser that insures the oxygen will be turbulent and not have a large velocity down the central port of the paraffin fuel grain.

The motor burns for approximately 10 seconds at 50 lbf of thrust.

The controller will handle burn termination by de-energizing the actuator solenoid. This will cause the pneumatic actuator to lose pressure and therefore close the ball valve. (In practice this didn't quite work. At 1000psi on the oxygen line, the return springs on the rotary actuator solenoid weren't quite strong enough to close the oxygen ball valve, so we added another solenoid valve and now run two control lines to the rotary actuator, one for on and one for off.)

Once oxygen flow has been halted the controller will switch another IPS5451 intelligent power switch. This power switch will provide power from the 12v battery to the nitrogen purge solenoid, which will open the flow of nitrogen from the source. The nitrogen will then flow through the check valve and then into the combustion chamber.

The nitrogen will serve two functions. The first is to extinguish the motor from any residual burning from oxygen still in the system or air coming back into the combustion chamber through the nozzle. Second is to cool the graphite nozzle after firing to hopefully reduce the possible effects of stored heat in the graphite further melting the remaining paraffin in the combustion chamber. We would like to keep the paraffin undamaged after firing so we can do a post-mortem analysis to look at the regression. Once the system has finished firing and purging and is deemed safe the excess pressurized oxygen and nitrogen stored in the 12’ and 25’ feed lines can be discharged thorough the manual purge valves.

Once the system has cooled. We can remove the forward nozzle-retaining flange and remove the spent fuel and nozzle and replace it with a new nozzle and fuel grain and re-fire.

Component Details:

Name Description Data
Laptop computer Toshiba Portege 660CDT (?P166MHz)
I/O board FC1F010 Flex Controller http://www.flex-tek.com/FTman10.pdf
12v battery Elk sealed lead-acid 12V 8.0Ah
Actuator solenoid Spartan Scientific 12VDC 3823 series http://www.spartanscientific.com/file_management/3800.pdf
Nitrogen source 40 cu.ft. nitrogen tank
Pneumatic actuator PAS-180 http://www.contromatics.com/ACTUATOR/F-PA/FPA.HTM
Oxygen source 150 cu.ft. Oxygen tank
check valve Swagelok SS-8C-VCR-1 http://www.swagelok.com/downloads/webcatalogs/MS-01-176.PDF
HybridInjector/Diffuser Brass fitting with diffuser holes drilled @45 deg.
Nitrogen purge solenoid Predyne 12VDC solenoid with ¼” NPT fittings http://www.predyne.com/series/d.asp
Manual purge valves Nupro SS-4P4T2 http://www.swagelok.com/downloads/webcatalogs/MS-01-59.pdf
Oxygen Regulator Tescom Model #44-1116-24 http://www.tescom.com/images/pdf/catalog/icd/44-1100s.pdf
Nitrogen Regulator Smith H1103B Flowmeter
Nitrogen, Oxygen solenoid and igniter switches IPS 5451 http://www.irf.com/product-info/datasheets/data/ips5451.pdf

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