LV2 ASSEMBLY PROCEDURE FOR PYROTECHNIC LINE CUTTERS

1)  Clean body, including shear pin holes, inspect for nicks and gouges

2)  Clean cutter including shear pin holes

3)  Verify cutter will travel past shear pin holes

4)  Document body and cutter number

5)  Select Igniter

6)  Remove igniter shroud and cut to length

7)  Replace igniter shroud

8)  Thread igniter wires into body

9)  Mount centering ring on igniter

10)  Apply blue putty to base of igniter around wires

11) Stuff igniter and centering ring.
    (Be careful that wire doesn't twist at the bottom)

12) Add 55 grains of IMR-7828 smokeless powder

13) Pack wadding over powder (about 1/2" x 1" of single ply tissue)
    (Wadding should gently press on the powder with the cutter in place.)

14) Verify cutter has setscrew, if flight part, use loctite-242 etc.

15) Use safety tool to place cutter, use paper clip to hold in place

16) Place two shear pins, use ABS cement to soften/thin pins.

17) Insert stop and screw it in, verify correct stop point

18) Insert 4mm line

19) Use

20) Completely disassemble

21) Inspect, particularly cutter for nicks, resharpen if needed

22) Clean, particularly inside the aluminum body and 4 shear pin holes